Corner Radius End Mills

4-Flute Corner Radius End Mill — Variable Helix

A radius at the corner makes the edge last. Variable helix keeps it quiet. The tool most shops settle on for hardened steel.

Material grade Sub-micron carbide, K30–K40
Coating AlCrN
Flutes 4
Diameter range Ø3–20 mm, R0.2–3.0
Helix angle Variable, 38°/41°
Tolerance h6, ±0.005 mm
Shank h6 ground, HA
Application Roughing and finishing hardened steel
Suitable for Hardened Steel Steel

Reply within 24 hours on business days · Samples available before volume · NDA on request

About this tool

A sharp corner is the weakest point of any end mill: it concentrates load onto a few microns of carbide. Adding a radius spreads that load out, and the variable helix keeps the resulting cut stable. Together they are the reason this geometry became the default for hardened steel.

Where it works

Hardened steel, tool steel and high-alloy materials where a sharp corner would chip. Equally at home roughing and finishing.

Cutting data — starting point

Starting values for a rigid setup with a good coolant supply. Treat them as a first trial, then adjust to the machine, the holder and the actual condition of the material.

Work material Cutting speed vc Feed Depth of cut
Hardened steel 45–55 HRC (H) 100–160 m/min 0.015–0.04 mm/tooth 0.4×D
Hardened steel 55–62 HRC (H) 70–110 m/min 0.01–0.03 mm/tooth 0.25×D
Alloy steel (P) 180–260 m/min 0.02–0.06 mm/tooth 0.5×D

What you can specify

  • Diameter, corner radius and flute count ground to your drawing
  • Coating — AlCrN, AlTiN, TiAlN, DLC or uncoated, matched to the workpiece
  • Shank — h6 ground, HA / HB / whistle-notch
  • Laser-marked part number, or blank shanks for distributor stock

Not sure about the geometry? Send the drawing or a photo of the part. We recommend the profile, the coating and the starting cutting data — and quote from there.

Why it works

  • Corner radius spreads the cutting load over more of the edge
  • Variable helix suppresses chatter on long overhangs
  • Strong core for deep axial cuts
  • Radius held to ±0.01 mm
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Most of what we ship is ground to a drawing. Send yours — we quote within 24 hours.