Corner Radius End Mills

Corner Radius End Mill — Hardened Steel 60 HRC

For the top of the hardness range: an ultra-fine substrate and AlTiN coating that keep cutting where standard grades stop.

Material grade Ultra-fine carbide, K40+
Coating AlTiN
Flutes 4
Diameter range Ø4–16 mm, R0.3–2.0
Helix angle 38°
Tolerance h6, ±0.005 mm
Shank h6 ground, HA
Application Finishing 55–62 HRC
Suitable for Hardened Steel

Reply within 24 hours on business days · Samples available before volume · NDA on request

About this tool

Above 55 HRC the failure mode changes: the edge does not wear out so much as break down. An ultra-fine substrate and a reinforced land keep the radius intact long enough to finish the job, which is what you actually pay for at this hardness.

Where it works

Finishing dies, molds and tooling in 55 to 62 HRC steel. Light depths of cut, high spindle speed, and a rigid setup.

Cutting data — starting point

Starting values for a rigid setup with a good coolant supply. Treat them as a first trial, then adjust to the machine, the holder and the actual condition of the material.

Work material Cutting speed vc Feed Depth of cut
Hardened steel 55–62 HRC (H) 70–110 m/min 0.008–0.025 mm/tooth 0.15×D
Hardened steel 62–65 HRC (H) 50–80 m/min 0.006–0.018 mm/tooth 0.1×D

What you can specify

  • Diameter, corner radius and flute count ground to your drawing
  • Coating — AlCrN, AlTiN, TiAlN, DLC or uncoated, matched to the workpiece
  • Shank — h6 ground, HA / HB / whistle-notch
  • Laser-marked part number, or blank shanks for distributor stock

Not sure about the geometry? Send the drawing or a photo of the part. We recommend the profile, the coating and the starting cutting data — and quote from there.

Why it works

  • Ultra-fine grain substrate for edge retention at 60 HRC
  • AlTiN coating survives the interface temperatures involved
  • Radiused corner resists the micro-chipping that ends tool life here
  • Ground with a reinforced land for stability
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