Custom Form Tool — Multi-Profile

Several profiles on one body: the answer when a family of parts shares a common set of shapes.

Material grade Selected to the application, K20–K40
Coating AlCrN / AlTiN
Flutes As specified
Diameter range Ø5–25 mm
Helix angle As specified
Tolerance ±0.005 mm on ground forms
Shank h6 ground
Application Form milling

Reply within 24 hours on business days · Samples available before volume · NDA on request

About this tool

Where a family of parts shares the same forms, putting several of them on one tool cuts the tool changes and keeps the relative spacing from drifting between operations.

Where it works

Form milling in production where several related shapes are machined into the same part.

Cutting data — starting point

Starting values for a rigid setup with a good coolant supply. Treat them as a first trial, then adjust to the machine, the holder and the actual condition of the material.

Work material Cutting speed vc Feed Depth of cut
Carbon steel (P) 150–250 m/min 0.02–0.05 mm/tooth Per form
Stainless (M) 80–140 m/min 0.015–0.035 mm/tooth Per form
Cast iron (K) 150–220 m/min 0.02–0.045 mm/tooth Per form

What you can specify

  • Diameter, corner radius and flute count ground to your drawing
  • Coating — AlCrN, AlTiN, TiAlN, DLC or uncoated, matched to the workpiece
  • Shank — h6 ground, HA / HB / whistle-notch
  • Laser-marked part number, or blank shanks for distributor stock

Not sure about the geometry? Send the drawing or a photo of the part. We recommend the profile, the coating and the starting cutting data — and quote from there.

Why it works

  • Multiple forms ground on a single body
  • Suited to families of parts sharing common shapes
  • Profile and spacing inspected against the drawing
  • Substrate and coating matched to the material

Can't find the geometry you need?

Most of what we ship is ground to a drawing. Send yours — we quote within 24 hours.