Custom Step Drill — Carbide

Two or more diameters on one body, held concentric so the step lands where the drawing says it does.

Material grade Sub-micron carbide, K20–K30
Coating TiAlN / AlCrN
Flutes 2–4, as specified
Diameter range Ø1–20 mm, multi-step
Helix angle As specified
Tolerance h6 shank, ±0.01 mm on diameters
Shank h6 ground
Application Multi-diameter holes in one pass

Reply within 24 hours on business days · Samples available before volume · NDA on request

About this tool

Every step a part goes through costs a tool change and a chance to scrap it. Grinding the diameters onto one body turns a sequence into a single operation, and concentricity is held so the step lands where the drawing says.

Where it works

Multi-diameter holes in housings, plates and fittings — anywhere a stepped bore is specified.

Cutting data — starting point

Starting values for a rigid setup with a good coolant supply. Treat them as a first trial, then adjust to the machine, the holder and the actual condition of the material.

Work material Cutting speed vc Feed Depth of cut
Carbon steel (P) 70–130 m/min 0.10–0.25 mm/rev Per step
Aluminium (N) 150–300 m/min 0.15–0.30 mm/rev Per step
Stainless (M) 45–85 m/min 0.08–0.18 mm/rev Per step

What you can specify

  • Diameter, corner radius and flute count ground to your drawing
  • Coating — AlCrN, AlTiN, TiAlN, DLC or uncoated, matched to the workpiece
  • Shank — h6 ground, HA / HB / whistle-notch
  • Laser-marked part number, or blank shanks for distributor stock

Not sure about the geometry? Send the drawing or a photo of the part. We recommend the profile, the coating and the starting cutting data — and quote from there.

Why it works

  • Two or more diameters ground concentric on one body
  • Removes a tool change and a setup from the cycle
  • Step position held to the drawing
  • Available with or without internal coolant

Can't find the geometry you need?

Most of what we ship is ground to a drawing. Send yours — we quote within 24 hours.