Micro End Mills

Micro Corner Radius End Mill — Ø0.5 to 3 mm

The micro tool that stops chipping: a small radius on a small edge makes a disproportionate difference to tool life.

Material grade Ultra-fine carbide, K20–K30
Coating AlCrN
Flutes 3–4
Diameter range Ø0.5–3 mm, R0.05–0.3
Helix angle 35°
Tolerance h5, ±0.003 mm
Shank h6 ground, 3 / 4 mm
Application Micro slotting and rib milling

Reply within 24 hours on business days · Samples available before volume · NDA on request

About this tool

A micro edge with a sharp corner chips at the first interruption. Adding even R0.05 mm of radius changes the failure mode, which is why this geometry outsells the square version in rib and slot work.

Where it works

Rib milling, small slots and hard-material micro machining where a sharp corner would fail early.

Cutting data — starting point

Starting values for a rigid setup with a good coolant supply. Treat them as a first trial, then adjust to the machine, the holder and the actual condition of the material.

Work material Cutting speed vc Feed Depth of cut
Steel (P) 100–180 m/min 0.005–0.015 mm/tooth 0.06×D
Hardened steel 45–55 HRC (H) 70–120 m/min 0.004–0.012 mm/tooth 0.04×D
Aluminium (N) 200–400 m/min 0.010–0.030 mm/tooth 0.1×D

What you can specify

  • Diameter, corner radius and flute count ground to your drawing
  • Coating — AlCrN, AlTiN, TiAlN, DLC or uncoated, matched to the workpiece
  • Shank — h6 ground, HA / HB / whistle-notch
  • Laser-marked part number, or blank shanks for distributor stock

Not sure about the geometry? Send the drawing or a photo of the part. We recommend the profile, the coating and the starting cutting data — and quote from there.

Why it works

  • Radius as small as R0.05 mm to protect the micro edge
  • Reinforced core for rib work at depth
  • Runout under 3 µm
  • AlCrN coating for extended dry cutting
Related

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Can't find the geometry you need?

Most of what we ship is ground to a drawing. Send yours — we quote within 24 hours.