Micro End Mills

Micro End Mill — DLC Coated, Aluminium

Diamond-like carbon on a micro edge: the coating that stops aluminium sticking where you cannot afford to stop and clean the tool.

Material grade Ultra-fine carbide, K10–K20
Coating DLC
Flutes 2
Diameter range Ø0.3–3 mm
Helix angle 40°
Tolerance h5, ±0.003 mm
Shank h6 ground, 3 / 4 mm
Application Micro milling aluminium and copper
Suitable for Aluminum

Reply within 24 hours on business days · Samples available before volume · NDA on request

About this tool

In micro aluminium work the enemy is adhesion: a chip welds to the edge, the next tooth knocks it off and takes carbide with it. A DLC coating changes the surface chemistry enough to stop that, while staying thin enough not to blunt the edge.

Where it works

Aluminium, copper, brass and graphite micro machining — especially where the operation cannot be interrupted to clean the tool.

Cutting data — starting point

Starting values for a rigid setup with a good coolant supply. Treat them as a first trial, then adjust to the machine, the holder and the actual condition of the material.

Work material Cutting speed vc Feed Depth of cut
Aluminium (N) 200–450 m/min 0.010–0.030 mm/tooth 0.1×D
Copper / brass (N) 150–350 m/min 0.010–0.030 mm/tooth 0.1×D
Graphite 200–350 m/min 0.010–0.030 mm/tooth 0.08×D

What you can specify

  • Diameter, corner radius and flute count ground to your drawing
  • Coating — AlCrN, AlTiN, TiAlN, DLC or uncoated, matched to the workpiece
  • Shank — h6 ground, HA / HB / whistle-notch
  • Laser-marked part number, or blank shanks for distributor stock

Not sure about the geometry? Send the drawing or a photo of the part. We recommend the profile, the coating and the starting cutting data — and quote from there.

Why it works

  • DLC coating has a low affinity for aluminium — chips do not stick
  • Keeps the sharp micro edge that a thicker coating would round off
  • Polished flutes for chip clearance at small diameters
  • Runout under 3 µm
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Can't find the geometry you need?

Most of what we ship is ground to a drawing. Send yours — we quote within 24 hours.