Ball Nose End Mills

2-Flute Ball Nose End Mill — Long Reach

A long, slender ball nose for deep cavities and radii that sit well below the surface line, with a tapered neck for rigidity.

Material grade Sub-micron carbide, K30
Coating AlCrN
Flutes 2
Diameter range Ø1–12 mm (R0.5–6)
Helix angle 30°
Tolerance h6, ±0.005 mm
Shank h6 ground, extended neck
Application 3D contouring, deep cavities

Reply within 24 hours on business days · Samples available before volume · NDA on request

About this tool

Deep cavities are the hard case for any ball nose: the reach you need costs the rigidity you want. The tapered neck recovers most of it, so the tool stays quiet when it is working three diameters below the holder.

Where it works

Mold and die cavities, deep ribs and 3D surfaces. Runs best with a small step-over and a constant tool engagement angle.

Cutting data — starting point

Starting values for a rigid setup with a good coolant supply. Treat them as a first trial, then adjust to the machine, the holder and the actual condition of the material.

Work material Cutting speed vc Feed Depth of cut
Hardened tool steel 45–55 HRC (H) 100–160 m/min 0.01–0.03 mm/tooth 0.1×D
Carbon steel (P) 180–260 m/min 0.02–0.05 mm/tooth 0.15×D
Aluminium (N) 300–500 m/min 0.03–0.08 mm/tooth 0.2×D

What you can specify

  • Diameter, corner radius and flute count ground to your drawing
  • Coating — AlCrN, AlTiN, TiAlN, DLC or uncoated, matched to the workpiece
  • Shank — h6 ground, HA / HB / whistle-notch
  • Laser-marked part number, or blank shanks for distributor stock

Not sure about the geometry? Send the drawing or a photo of the part. We recommend the profile, the coating and the starting cutting data — and quote from there.

Why it works

  • Tapered neck adds rigidity without losing reach
  • Ball geometry blends radii without witness lines
  • Two flutes keep chip room in deep pockets
  • AlCrN coating resists the heat of long finishing passes
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Most of what we ship is ground to a drawing. Send yours — we quote within 24 hours.