End Mills

5-Flute Variable Helix Square End Mill — Stainless

Variable helix and unequal flute spacing break the harmonics that make stainless steel ring. Quieter, and noticeably longer tool life.

Material grade Sub-micron carbide, K30–K40
Coating AlTiN
Flutes 5
Diameter range Ø6–20 mm
Helix angle Variable, 38°/41°
Tolerance h6, ±0.005 mm
Shank h6 ground, HA
Application Roughing and finishing stainless steel
Suitable for Stainless Steel Titanium

Reply within 24 hours on business days · Samples available before volume · NDA on request

About this tool

Stainless steel is where ordinary end mills start to sing. Unequal flute spacing and a variable helix change the frequency at which the tool and the workpiece vibrate, which means a quieter cut, a better surface and far fewer chipped edges.

Where it works

Austenitic and duplex stainless steels, superalloys and titanium. Particularly effective on long-reach setups where rigidity is limited.

Cutting data — starting point

Starting values for a rigid setup with a good coolant supply. Treat them as a first trial, then adjust to the machine, the holder and the actual condition of the material.

Work material Cutting speed vc Feed Depth of cut
Stainless 304/316 (M) 80–130 m/min 0.02–0.05 mm/tooth 0.3×D
Duplex stainless (M) 60–100 m/min 0.015–0.035 mm/tooth 0.25×D
Titanium (S) 50–90 m/min 0.015–0.030 mm/tooth 0.2×D

What you can specify

  • Diameter, corner radius and flute count ground to your drawing
  • Coating — AlCrN, AlTiN, TiAlN, DLC or uncoated, matched to the workpiece
  • Shank — h6 ground, HA / HB / whistle-notch
  • Laser-marked part number, or blank shanks for distributor stock

Not sure about the geometry? Send the drawing or a photo of the part. We recommend the profile, the coating and the starting cutting data — and quote from there.

Why it works

  • Unequal flute spacing shifts chatter away from the workpiece resonance
  • Variable helix cuts the harmonic vibration that chips stainless edges
  • AlTiN coating holds hardness at high cutting temperatures
  • Reinforced core for heavy radial engagement
Related

Other tools in End Mills

View category

3-Flute Square End Mill — Aluminium

Polished three-flute geometry with a high helix, built for aluminium and non-ferrous work at high spindle speeds.

Ø3–16 mm · 3 · Uncoated / polished

Can't find the geometry you need?

Most of what we ship is ground to a drawing. Send yours — we quote within 24 hours.