Micro End Mills

Micro Square End Mill — Ø0.2 to 3 mm

Ground carbide down to Ø0.2 mm for features a standard tool cannot reach, with runout held tight enough to matter.

Material grade Ultra-fine carbide, K20–K30
Coating AlCrN / DLC
Flutes 2–4
Diameter range Ø0.2–3 mm
Helix angle 30°–40°
Tolerance h5, ±0.003 mm
Shank h6 ground, 3 / 4 / 6 mm
Application Micro milling and slotting

Reply within 24 hours on business days · Samples available before volume · NDA on request

About this tool

At this size the tool is only as good as its runout. A micron of eccentricity is a meaningful fraction of a Ø0.2 mm edge, so these are ground and inspected on dedicated micro machines and shipped with the runout figure on the label.

Where it works

Connector molds, medical components, watch parts and any feature that a Ø1 mm tool cannot enter.

Cutting data — starting point

Starting values for a rigid setup with a good coolant supply. Treat them as a first trial, then adjust to the machine, the holder and the actual condition of the material.

Work material Cutting speed vc Feed Depth of cut
Steel (P) 100–180 m/min 0.005–0.015 mm/tooth 0.05×D
Aluminium (N) 200–400 m/min 0.010–0.030 mm/tooth 0.1×D
Copper / brass (N) 150–300 m/min 0.010–0.030 mm/tooth 0.1×D

What you can specify

  • Diameter, corner radius and flute count ground to your drawing
  • Coating — AlCrN, AlTiN, TiAlN, DLC or uncoated, matched to the workpiece
  • Shank — h6 ground, HA / HB / whistle-notch
  • Laser-marked part number, or blank shanks for distributor stock

Not sure about the geometry? Send the drawing or a photo of the part. We recommend the profile, the coating and the starting cutting data — and quote from there.

Why it works

  • Diameters from Ø0.2 mm, ground on dedicated micro machines
  • Runout held under 3 µm — the number that decides tool life here
  • Reinforced shank transitions to survive the load
  • DLC option for aluminium and copper
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Can't find the geometry you need?

Most of what we ship is ground to a drawing. Send yours — we quote within 24 hours.